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Feed mill mixer


feed-mixer-for-mixing-powder-feed
feed-mill-mixer

The feed mill mixer is a specialized mixing equipment designed for мал азыгы пеллет заводу, playing a significant role in the feed production line. Through its advanced mechanical structure and in accordance with scientific formulation requirements, it can thoroughly and evenly mix feed raw materials such as corn, soybean meal, and wheat bran with premixes of minerals and vitamins, ultimately producing finished feed. Through the mixing process of the feed mixer, the nutritional components of the final feed are ensured to be balanced and the quality is stable.

The quality of the feed mixer machine directly affects the nutritional value and taste of the feed. Choosing a reliable, durable and safe mixer not only enables flexible mixing of the feed, but also significantly improves production efficiency and reduces production costs.

Whether it is poultry feed, ruminant feed or aquatic feed, RICHI feed mill mixer can fully mix and meet the mixing requirements of different raw material combinations. If you need to purchase a mixing equipment or need to equip corresponding other equipment, RICHI can provide you with customized services.

The feed mill mixer is driven by mechanical power to operate the internal mixing device. During the mixing process, the mixer rotates to move the raw materials in various ways, achieving uniform dispersion and preventing agglomeration and stratification. After the mixing is completed, the materials are discharged from the outlet. The main discharge methods are manual discharge and pneumatic discharge.

The entire mixing process is controlled with reasonable time, usually completed within several minutes, ensuring that the feed is mixed evenly without damaging the raw material structure. The efficient mixing effect can ensure that the final feed meets the nutritional requirements of animals.

— Ричи Машинери —

Different types of feed mixers, based on their structure and mixing methods, can meet the production requirements of various scales and formulas for feed. The specifications and parameters of these not only determine the production efficiency and mixing quality, but also directly affect the energy consumption, floor space, and maintenance cost of the equipment. Below, we will list all the types of machines of РИЧИ Машиналар and their main technical parameters to help you quickly determine which model is the most suitable for your production line.

Single-Shaft Paddle Mixer

  • The SLHJ series Single-Shaft Paddle Mixer is suitable for the mixing of feed, chemicals, organic fertilizers and viscous materials.
  • The equipment is equipped with an organic shell, a cover, a blade shaft, a discharge mechanism, a motor reducer, a transmission mechanism, and an exhaust port.
  • It uses a single shaft to drive the rotation of the blade, with an output of 500-3000kg/P. The mixing time is 1 to 3 minutes.
  • Meanwhile, since it is directly connected to the reducer, the maintenance cost is the lowest, with almost no replacement cost, while the purchase price is the highest.
Hybrid electromagnetic valve
Mixing machine rotor
мотор
МодельSLHJ1ASLHJ1BSLHJ2ASLHJ2BSLHJ3ASLHJ4ASLHJ15A
Моторду туташтырууТүз туташууТүз туташууТүз туташууТүз туташууТүз туташууТүз туташууТүз туташуу
МатериалКөмүртек болотStainless steelКөмүртек болотStainless steelКөмүртек болотКөмүртек болотКөмүртек болот
Күч (кВт)11112222303755
Бир партиядагы аралаштыруу көлөмү (кг/P)50050010001000150020003000
Натыйжалуу көлөм (м³)1122346

Double-Shaft Paddle Mixer

  • The SLHSJ series Double-Shaft Paddle Mixer is widely used in industries such as feed, grains, food, chemicals, medicine, pesticides, etc., for the mixing of powdery, granular, sheet-like, block-like, mixed and viscous materials.
  • This feed mill mixer is equipped with two axles and multiple sets of blades, resulting in more uniform mixing and faster speed. Meanwhile, it uses chain drive.
  • Chain wheels and chains need to be replaced every 2-3 years, and a check should be conducted once a month. The maintenance cost of the chain is the highest.
Зынжыр
Mixing machine rotor
Sprocket
МодельSLHSJ0.5ASLHSJ0.5BSLHSJ1.0ASLHSJ1.0BSLHSJ2.0ASLHSJ4.0A
Моторду туташтырууЗынжырЗынжырЗынжырЗынжырЗынжырЗынжыр
МатериалКөмүртек болотStainless steelКөмүртек болотStainless steelКөмүртек болотКөмүртек болот
Күч (кВт)5.55.57.57.518.530
Бир партиядагы аралаштыруу көлөмү (кг/P)25025050050010002000
Натыйжалуу көлөм (м³)0.50.51124
Ribbon Mixer

Ribbon Mixer

  • The SLHY series Ribbon Mixer is widely used in small and medium-sized feed factories to mix powdered materials.
  • It achieves axial and radial circulation of materials through reverse movement of the inner and outer spiral belts. The uniformity of mixing is slightly inferior to that of the paddle type.
  • For capacities of 500kg and below, belt drive is used. For machines with a capacity of 1 ton or more, chain drive is employed. The maintenance cost is moderate. Replacing the belt is sufficient. The probability of damage to the pulley is very low.
мотор
Mixing machine rotor
ribbon mixer
МодельSLHY0.5ASLHY1.0ASLHY1.0ASLHY2.5ASLHY3.5ASLHY5.0ASLHY7.5A
Күч (кВт)47.57.518.5303745
Бир партиядагы аралаштыруу көлөмү (кг/P)250
manual feeding
500
manual feeding
500
pneumatic feeding
1000
pneumatic feeding
1500
pneumatic feeding
2000
pneumatic feeding
3000
pneumatic feeding
Натыйжалуу көлөм (м³)0.5112.52.557.5

Drum Mixer

  • ZGH series drum mixer is mainly suitable for feed plant manual configuration of small dosage additive premix, premix production, low investment cost, easy to use.

Molasses High-speed Mixer

  • STHJ series molasses high-speed mixer is suitable for the addition of molasses in ruminant animal feed. This feed mill mixer usually placed on the granulator, effectively solving the problems of molasses viscosity and mixing difficulty.
МодельZGH-100ZGH-200ZGH-300ZGH-500
Күч (кВт)2.22.233+4
Бир партиядагы аралаштыруу көлөмү (кг/P)100200300500
МодельSTHJ35x200A/BSTHJ40x250A/BSTHJ50x275A/B
Күч (кВт)303745
Бир партиядагы аралаштыруу көлөмү (кг/P)15-2020-2525-30

If you need help to choose the right feed mixer machine, please contact us and tell us your needs, we’ll recommend the best type match to you.

rotor in feed mill mixer

Excellent uniformity of mixture

The RICHI feed mixer adopts advanced blade or screw structure design to ensure that the raw material pellets are evenly distributed throughout the batch. With an optimized rotor design and precisely calculated mixing angles, a complete mixing cycle only takes 1 to 5 minutes.

The coefficient of uniformity of mixture can reach ≤ 5%, avoiding feeding differences and maximizing the growth performance of animals. This high-precision mixing capability is particularly important for high-value formulas and special nutritional requirements.

Mixing machine cylinder

Durable in structure and easy to maintain

The RICHI feed mill mixer is made of high-quality stainless steel or carbon steel and can be optionally equipped with wear-resistant or anti-corrosion coatings. The fully welded structure ensures the strength of the equipment, with smooth internal surfaces that are not prone to sticking.

Such a design significantly reduces residues, lowers the frequency of cleaning and maintenance downtime, and ensures the stable and efficient operation of your production line for many years.

Wide applicability and support for customization

Our feed mixer machine can handle various raw materials and additives with ease, and is suitable for multiple feed formulations, including poultry feed, ruminant feed, and aquatic feed.

RICHI can customize the production capacity, discharge method, liquid spraying system, and automatic control according to customer requirements, enabling the mixer to perfectly match your raw material characteristics, plant layout, and production goals.

global cases of animal feed mill mixer

— RICHI Машиналары —

Crushers and mixers are required in the pre-processing stage of feed production. Crush the raw materials to the desired particle size, then mix to form a material that can be expanded or pelletized.

1-2T/H Feed production line in Rwanda

Drum Mixer

  • Project country: Rwanda
  • Application project: 1-2T/H Тоок фидерлери үчүн гранулалык завод in Rwanda
  • Raw material: Corn, soybean meal, wheat bran, additives
  • Project background: Rwanda’s poultry farmers have long faced problems of unstable feed quality and high purchase costs. To solve these issues, this client plans to purchase our feed mixer in the pelletizing line, in order to ensure that each grain of feed is nutritionally balanced. This not only improves the quality of the feed and promotes the growth of poultry, but also reduces production costs.
  • Жобо үчүн башка жабдуулар: молоток-майдалагыч, Жем гранулятор машинасы, cooler, automatic packaging
10T/H feed production line in Mauritania

Ribbon Mixer

0.5T/H feed production line in Bosnia and Herzegovina

Ribbon Mixer

  • Project country: Bosnia and Herzegovina
  • Application project: 0.5T/H Feed production line
  • Raw material: Wheat, corn, bone meal, additives
  • Project background: This client, as a small-scale livestock farmer, aims to produce high-quality pig feed while controlling costs. They added a mixing section to the feed production line. With the help of the mixing equipment, all raw materials are evenly mixed within a short period of time. This not only ensures that each feed pellet is nutritionally balanced and promotes the growth of the animals, but also reduces production waste.
  • Other equipment for the project: Animal feed hammer mill, Чочколордун жем пеллет машинасы, cooler, screening equipment
10T/H Feed line in Afghanistan

Single-Shaft Paddle Mixer

  • Project country: Afghanistan
  • Application project: 10T/H Animal feed mill plant Афганистанда
  • Raw material: Wheat bran, soybean meal, bone meal, additives
  • Project background: This customer hopes to enhance the quality of the feed during the production process while also increasing production efficiency. With the help of RICHI feed mixer, all raw materials can be mixed quickly and evenly, maintaining consistent nutrition. This not only improves the quality of the feed but also reduces production variations, making the entire production process smoother and more efficient.
  • Жобо үчүн башка жабдуулар: SFSP азык-түлүк майдалоочу балталуу меш, Жаныбарлардын жем пеллет басуучу пресст, cooler, screening equipment, automatic packaging

Choosing the right feed mill mixer is crucial for ensuring feed quality, production efficiency, and long-term operating cost control. When selecting a mixer, consider the following factors.

 Өндүрүштүк кубаттуулук

Small-scale production (≤500 kg/batch): Ribbon mixers or small single shaft paddle mixers are economical choices. Medium to large-scale production (>1 ton/batch): Single or double shaft paddle mixers are more efficient and durable.

Transmission method

 Maintenance & Operating Costs

Minimum cost: The single-axis blade mixer uses direct connection with the reducer, resulting in the lowest maintenance cost.

Medium cost: The helical mixer only requires the replacement of the belt. The probability of damage to the pulley is low.

Maximum cost: The double-axis blade mixer uses chain drive. It needs to be regularly oiled, inspected, and the chains replaced.

Mixing Time & Uniformity

Paddle mixers: 1–3 min, CV ≤ 5%, best for high-end feed lines.

Ribbon mixers: 3–5 min, slightly lower uniformity, suitable for special material differences.

Discharge Method

Manual discharge: Suitable for small capacity, lower investment.

Pneumatic discharge: Faster unloading, half-open door for 500 kg, full-open door for ≥1 ton.

Selecting the right feed mill mixer is not just about matching capacity—it’s about finding a solution that fits your production goals, raw materials, and budget for the long term.

Contact us today to get a tailored recommendation for your operation.

Before mixing, we will pre-treat the raw materials. Raw materials will be cleaned and crushed to ensure that all the raw materials have the same pellet size and no impurities.

The processed material is then fed to a feed mixer for thorough mixing, which usually takes between 1 and 5 minutes, depending on the complexity of the feed formula.

After mixing, the mixture will undergo sterilization and maturation in a granulator or extruder then be extruded through a ring die to form pellets.

The newly pressed pellets need to be cooled. After cooling is complete, the finished pellets are packed and sieved, and then the production process is completed.

As an important equipment connecting raw material crushing and granulation, the performance of feed mill mixer directly affects the efficiency and product quality of the whole production line. Selecting a mixer suitable for their own production capacity and feed type can effectively ensure smooth production, improve feed uniformity and promote the healthy growth of animals.

Көп берилүүчү суроолор

We know that choosing the right feed mill mixer and keeping it running smoothly can raise many questions. To help you make confident decisions and get the most out of your investment, we’ve compiled answers to some of the most common questions our customers ask.

What’s the difference between manual and pneumatic discharge?

Manual discharge is simple, low-cost, and works well for mixers of 500kg or less, especially when budgets are tight or when automation isn’t a priority.

Pneumatic discharge, on the other hand, is the go-to choice for mixers 1 ton and above—it opens and closes faster, reduces residue, and helps keep production lines moving. For high-volume production, pneumatic discharge often pays for itself in time saved.

How often should I maintain the mixer?

Good maintenance habits not only extend the lifespan of equipment but also ensure stable feed quality.

For chain-driven mixers, the chain condition should be checked monthly and lubricated with oil. Generally, the chain and sprocket need to be replaced every 2-3 years. For belt-driven mixers, the belt needs to be replaced irregularly, and the belt pulley is unlikely to wear out. In direct connection type, maintenance is almost negligible, but the purchase cost is higher.

Can the mixer handle liquid additives?

Yes, most mixers can be equipped with a liquid spray system, allowing the addition of oils, molasses, or other liquid nutrients during the mixing process. In practical applications, RICHI’s equipment can ensure uniform liquid distribution and prevent raw materials from clumping, which is particularly beneficial for improving the palatability and nutritional value of the feed.

How do I choose the right feed mill mixer for my production line?

When choosing the appropriate mixer, you should not only focus on the price, but also consider the production capacity, efficiency and the reliability of the equipment.

First, look at your daily production volume. If you are a large feed factory that needs continuous production and high output, a high-capacity single-axis or double-axis paddle mixer can complete the mixing within 1-3 minutes, with an evenness of CV ≤ 5%. If it is small-scale production or the raw materials in the formula have different densities and particle sizes, a helical mixer would be a more economical choice. Although the mixing time is slightly longer (3-5 minutes), it has stronger adaptability to the raw materials.

At the same time, don’t forget to consider the subsequent operation and maintenance costs. Some mixers require frequent inspections and replacement of chains or belts, while others require almost no maintenance but have a higher purchase price.

Туура жабдуулар жеткирүүчүлөрүн тандоо туруктуу өндүрүштү камсыз кылуу жана узак мөөнөттүү кирешелүүлүктү жогорулатуу үчүн абдан маанилүү. Өнөр жайда алдыңкы өндүрүүчү катары, Ричи Машинери Ондогон жылдык тажрыйбаны, алдыңкы технологияларды жана глобалдык кызмат көрсөтүү тармагын айкалыштырып, кардарлардын муктаждыктарына жооп берген жабдууларды камсыздап, өндүрүш линияларын ыңгайлаштырат. Төмөнкү үч негизги артыкчылык миңдеген дүйнөлүк кардарлардын биз менен өнөктөш болууну тандаганын көрсөтөт.

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