HUSK PELLET MACHINE
Husk pellet machine is designed specifically for lightweight husk raw materials with high lignin and low viscosity, such as rice husks, sunflower seed shells, peanut shells, and palm shells. They address key issues such as difficulty in forming shell raw materials, easy rebound, low density, and easy wear on equipment. They can be widely used in the production of biomass pellet fuel.
Applicable Scenarios
Shell raw materials have a loose structure, coarse and hard fibers, and high content of natural oils or silicon, placing extremely high demands on the wear resistance and compression ratio of pelleting equipment. Our shell pellet mill adopts a heavy-duty design concept, uses highly wear-resistant materials, and is specifically designed for high-wear environments, enabling it to process various shell raw materials more efficiently, such as rice husk pellet mills for processing rice husk-related materials.
Our husk pellet machine can be widely used in biomass fuel processing plants, industrial boiler heating systems, biomass power plants, agricultural waste resource utilization projects, and export-oriented new energy pellet production enterprises. They can meet the pelleting needs of various raw materials and production scales, and can provide complete production line solutions.
- biomass fuel processing plants
- industrial boiler heating systems
- biomass power plants
- agricultural waste recycling projects
On the right is the husk pellet machine we use to process peanut shells. You can get a basic understanding of the equipment through the video.
available raw materials
Our pellet mill is highly adaptable to various raw materials, capable of producing pellets from agricultural straw waste, fruit shells, industrial by-product shells, and mixed fuel rods.
Rice husks
palm shells
peanut shells
walnut shells
sunflower seed shells
coffee shells
coconut shells
buckwheat husks
CORE TECHNOLOGY ADVANTAGES
RICHI MANUFACTURE boasts over 30 years of experience in researching and manufacturing pelletizing equipment, continuously innovating and breaking through technological barriers to create machinery that is “efficient, durable, energy-saving, and cost-effective.”
Our equipment possesses significant technological advantages and high quality, helping you improve pelletizing efficiency and save on equipment maintenance costs.
Gear Direct Drive
Utilizes high-precision hardened gear transmission, increasing efficiency by approximately 15% compared to belt drives, resulting in stronger and more stable power.
Quick-Release Hoop Ring Die
The ring die features a quick-release design for easy replacement, effectively reducing the risk of cracking.
Imported Bearing System
Key components use high-quality imported bearings and oil seals, ensuring stable operation and lower noise.
Wear-Resistant Core Components
The main shaft and pressure rollers are made of high-strength materials and optimized with heat treatment processes, making them more suitable for high-wear shell materials.
Overload Protection Device
Equipped with an intelligent overload protection system to prevent equipment damage and extend the overall machine lifespan.
Stainless Steel Feeding System
The feeding auger and modulator are made of stainless steel, which is corrosion-resistant, durable, and prevents raw material contamination.
RELATED PELLET PRODUCTION LINE
Below is a complete sunflower seed shell pelleting production line that we have established. By watching the video, you can understand the specific effects of our shell pelleting machine. If you would like to learn more, please feel free to contact us.
OUR ADVANTAGES
Since its establishment in 1995, RICHI MANUFACTURE has continuously reached new heights in the pelleting equipment manufacturing industry. We always adhere to technology-driven development, constantly break through our own limitations, and continuously invest in product research and development and production line construction. We always take customer needs as our guide and provide more accurate and reliable solutions.
Technical Advantages
Our experienced and highly capable technical team continuously optimizes equipment performance, exploring lower energy consumption, higher efficiency, and lower cost granulation technologies to design more rational and efficient factory solutions for our clients.
Quality Advantages
Our company maintains extremely strict quality control over its factory equipment, employing cutting-edge technology and highly wear-resistant materials in its manufacturing. The equipment is not only durable but also features additional safety features and protective devices.
Price Advantages
With a manufacturing plant exceeding 60,000 square meters, our long-term technological innovation and large-scale production have enabled us to effectively control factory construction costs, helping our clients achieve the best returns on their investments.
Service Advantages
We provide comprehensive pre-sales and after-sales services, covering initial technical team communication and design, factory construction, equipment transportation, installation, and commissioning, providing you with a one-stop, worry-free experience.
HUSK PELLET MACHINE SPECIFICATIONS
There are 6 specifications of husk pellet machines available, with single-machine capacity ranging from 0.5 to 8 t/h. No matter your production scale, we can provide customized solutions. The detailed parameters of the equipment are as follows.
| Model | CZLH320 | CZLH350 | CZLH420 | CZLH520 | CZLH678 | CZLH768 |
| Main Motor Power(kw) | 22 | 37 | 90 | 132 | 200 | 250 |
| Arch-breaking feeder power(kw) | 2.2 | 2.2 | 3 | 3 | 3 | 4 |
| Forced Feeder Power(kw) | 0.75 | 0.75 | 1.5 | 1.5 | 1.5 | 1.5 |
| Ring Die Diameter(mm) | 320 | 350 | 420 | 520 | 673 | 762 |
| Pellet Diameter(mm) | 4-12 | 4-12 | 4-12 | 4-12 | 4-12 | 4-12 |
| Output Capacity(T/H) | 0.5-0.6 | 1.0-1.2 | 1.8-2.0 | 2.8-3.0 | 4-5 | 6-8 |
GLOBAL HUSK PELLET MACHINE PROJECT CASES
Currently, our pelletizing equipment has been exported to over 140 countries and regions worldwide, successfully establishing more than 2000 production lines. Below are some case studies, covering different raw materials, capacity requirements, and market applications, which can serve as a reference to help you make the best investment decisions.
Ukraine
2T/H Small Husk Project
Small-scale pelleting projects help farms convert husks into energy pellets, enabling them to quickly recoup their costs.
Pakistan
3T/H Peanut Shell Project
Converting peanut shells into biomass fuel helps to comprehensively utilize agricultural waste.
Thailand
4T/H Sunflower Husk Project
Materials are efficiently converted through a fully automated production line.
India
5T/H Rice Husk Project
Rice husks can be converted into high-calorific-value fuel pellets to provide clean energy for power plants.
Colombia
6T/H Mixed Husk Project
Wood chips and husks are mixed and pelleted to improve fuel performance and meet industrial needs.
Indonesia
8T/H Palm Kernel Project
Providing palm husk fuel pellets to Southeast Asia to meet biomass energy needs and improve environmental standards.
BASIC PROCESS OF HUSK PELLET PRODUCTION LINE
A complete pelleting production line needs to have processes such as cleaning, crushing, drying, pelleting, cooling and screening, and finished product packaging. These steps cover raw material processing to finished pellet packaging, and it is a highly automated production line process.
1
Cleaning:
The purpose of the raw material cleaning stage is to remove impurities from the raw materials, mainly metal impurities, to ensure equipment safety and the quality of the finished granules.
2
Crushing:
Raw material crushing is a necessary step in pelleting. Various raw materials need to be crushed to a size of about 3mm so that they can produce good pellets when compressed in the pellet mill.
3
Drying:
Under normal circumstances, the moisture content of the material needs to be controlled between 13% and 18% to achieve good granulation results and prevent spoilage and mold growth during subsequent storage, which would affect its use.
4
Pelletizing:
This is the key link in the entire pelleting production line. The pre-treated material is sent into the pelleting chamber of the pellet mill, where qualified pellet products are produced under the action of the ring die and pressure rollers.
5
Cooling and Sieving:
The freshly formed granules have a high temperature, about 80°C, and need to be cooled and shaped in time to increase hardness and wear resistance. At the same time, a very small amount of unformed or substandard loose material is removed and returned to the production line for re-granulation.
6
Packaging:
After a series of processing steps, the finished granules can be packaged directly according to certain specifications, completing the final step of the entire production line.
OVERVIEW OF RELATED EQUIPMENT FOR PRODUCTIOON LINE PROCESSES
We offer not only single husk pellet machines, but also complete production line equipment and customized production line solutions. If you are interested in upgrading or improving your production with our equipment, please feel free to contact us; we will provide you with a satisfactory solution.
Crushing system
Drying system
Cooling system
Sieving system
Packaging system
Conveying system
Mixing system
Silo system
Cleaning system
OTHER PELLETIZING SOLUTIONS
In addition to husk pellet machine and shell pelleting solution, we also offer other pelleting solutions, such as straw pellet mills, wood chip pellet mills, hay pellet mills, organic fertilizer pellet mills, etc. You can click the button below to learn more.
straw pellet machine
wood pellet mill
grass pellet machine
organic fertilizer pellet machine
FREQUENTLY ASKED QUESTIONS
To help you gain a more comprehensive understanding of shell pellet mills, we have compiled the following frequently asked questions. If you have more specific project needs or technical inquiries, please feel free to contact our professional team. We will provide you with tailored solutions and support.
Are shell materials prone to causing wear and tear on equipment?
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Yes. Shell materials (such as rice husks, peanut shells, palm shells, etc.) typically contain high levels of silica or hard fibers, resulting in significant wear on the ring die and pressure rollers. To address this issue, we use high-wear-resistant alloy materials for the ring die and reinforced pressure roller structure, and improve surface hardness and fatigue strength through optimized heat treatment processes. Simultaneously, we optimize the die compression ratio and stress distribution to effectively reduce abnormal wear and cracking risks, extend the service life of key components, and reduce maintenance costs and downtime.
What is the ideal moisture content for shell pelleting?
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The ideal moisture content for shell raw materials is typically controlled between 13% and 18%. Excessive moisture can easily lead to mold blockage, rough pellet surfaces, and even unstable pelleting; insufficient moisture will affect the plasticizing effect, resulting in loose pellets or increased pulverization. We can configure a drying or conditioning system based on your raw material’s specific conditions to help achieve precise moisture control, thereby ensuring stable output and good finished product quality.
What is the calorific value of shell pellets?
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The calorific value of shell fuel pellets typically ranges from 3500 to 4500 kcal/kg, depending on the type and purity of the raw material. For example, palm shell pellets generally have a higher calorific value, while rice husk pellets have a relatively higher ash content. By optimizing the selection and mixing ratio of raw materials, the combustion efficiency and stability of the pellets can be further improved, meeting the requirements for use in industrial boilers, biomass power generation, and export markets.
Can it be exported to EU standards?
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Yes. We can customize production line configurations according to relevant European biomass fuel standards (such as ENplus), including pellet density control, powder content control, moisture content detection, and automated packaging systems. We can also add cooling, screening, and dust removal systems to ensure that the finished pellets have a uniform appearance, high strength, and low impurities, meeting the international market’s quality requirements for biomass fuel pellets.
Do you provide complete plant solutions?
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Yes. We offer a one-stop service from project consultation, solution design, equipment manufacturing to installation and commissioning. We can also provide complete automated production line solutions based on the customer’s capacity planning, including raw material processing, drying, granulation, cooling, screening, packaging, and electrical control systems. After project delivery, we also provide technical training, spare parts support, and long-term after-sales service to ensure stable equipment operation and continuous profitability.
