BALE BREAKER MACHINE
The RICHI bale breaker machine is suitable for the rapid crushing, loosening, and uniform conveying of various bundled materials such as straw bales, hay bales, sawdust bales, rice straw bales, waste paper bales, and bulk straw after high-density compression. It crushes materials to a size of 20-30mm and can be directly connected to various stages of the production line, such as crushing, mixing, and granulation.
Production : 8-14t/h
Power : 55-90kw
BALE BREAKER MACHINE VIDEO DEMONSTRATION
WORKING PRINCIPLE AND PARAMETERS OF THE BALER
The bale-shaped material is fed into the working area of the bale breaker machine. In the high-speed rotating bale-breaking disc, the wear-resistant teeth grab, tear and peel the tightly packed material layer by layer, quickly restoring high-density straw bales, hay bales, sawdust and other materials to a loose state. The broken material is output evenly and continuously conveyed to other subsequent processes.
The body is made of heavy-duty thickened shell, which is durable and easy to move.
Imported Siemens motors continuously provide efficient and stable power.
Specifications
Model: YPPK2600/YPPK2800
Power: 55kw/90kw
Maximum Processing Diameter: 1800mm/2050mm
Number of Hammer Blades: 36/48
Overall Dimensions: 3800*2600*2650mm/4100*2800*2650mm
Weight: 2.2T/3.1T
TYPES OF MATERIALS THAT CAN BE PROCESSED
Our bale breaker machine can be used to crush and process various types of large-diameter bundled or bulk materials, such as biomass materials, feed ingredients, organic fertilizers, agricultural waste, and recycled waste.
APPLICABLE INDUSTRIES
Bale breaker machines have a wide range of applications, from biomass energy to feed and livestock industries, and environmental resource processing, covering numerous application areas and scenarios.
Richi Manufacture
RICHI Manufacture has over 30 years of experience in machinery research and manufacturing. Our designed and manufactured production lines and equipment are used in more than 140 countries and regions worldwide, earning praise and trust from numerous customers.
Biomass Energy Industry
Processes various high-density compressed biomass raw materials, such as sawdust and bagasse.
Feed and Livestock Industry
Primarily used for breaking up hay bales and other feed ingredients commonly used by ruminants.
Environmental Resource Recycling Industry
Used for breaking up various recyclable materials, widely applicable in production lines for organic fertilizers, animal bedding, and solid waste recycling.
WHY CHOOSE RICHI BALER?
As China’s largest manufacturer of “complete” equipment, RICHI has a professional technical R&D team and a machinery manufacturing plant of over 60,000 square meters. The bale breaker machine is a high-efficiency, low-energy-consumption crushing equipment that we designed and manufactured after long-term research and experimentation.
Strong Gripping Force
Strong Gripping Force
Damping plates within the crushing zone enhance the gripping force on materials, effectively improving crushing efficiency.
Enhanced Transmission
Enhanced Transmission
Thickened transmission chains extend the equipment’s service life.
High-Efficiency Feeding
High-Efficiency Feeding
Gear-driven external chain rotary cutting feeding eliminates dead angles and ensures high efficiency.
High-Hardness Hammers
High-Hardness Hammers
Hammers are made of 65# manganese steel and undergo quenching treatment to guarantee their hardness.
High-Wear-Resistant Hammerheads
High-Wear-Resistant Hammerheads
Hammerheads utilize tungsten carbide overlay welding, effectively increasing their wear resistance.
Mobility
Mobility
Customizable mobile baler design allows for flexible relocation during practical applications.
BALER PROJECT SHOWCASE
From biomass pellet production to forage processing and animal bedding manufacturing, our bale breaker machines have been successfully deployed in numerous countries and regions worldwide thanks to their high efficiency and stable baling performance.
Below are some typical project examples. If you are interested in improving your production efficiency with our equipment, please feel free to contact us. We will provide you with customized baling solutions.
Lithuania 8-ton/hour Wood Chip Baling Project
This project was established in Lithuania. The client operates a factory specializing in animal bedding production and primarily uses a bale breaker machine to process high-density compressed wood chips. The equipment can quickly complete the baling and loosening operations and evenly convey the material to the subsequent processing system.
- Project established for 1 year and 7 months
Poland 10-ton/hour Straw Baling Project
This project was established in Poland. The client operates a large biomass pellet fuel production plant and uses a baler primarily to process various compressed straw bales, mainly square and round bales. The entire production line for this project is manufactured by RICHI. The production line operates continuously, stably, and efficiently at each stage, with a high degree of automation, solving the client’s previous problem of high labor costs and achieving long-term cost control.
- Primarily processes square and round bales of straw
Argentina 12-tons/hour Alfalfa Bale Breaking Project
This project is located in Argentina. The client operates a forage processing business, primarily processing export-grade alfalfa. The baler breaks up compressed alfalfa layer by layer, maintaining fiber integrity while achieving a stable and continuous feed, providing a reliable foundation for subsequent fine crushing, mixing, and baling processes.
The production line for this project is currently under installation and construction and will soon be put into production.
- Primarily processes round bales of alfalfa
Service Introduction
SERVICE & ADVANTAGES
We have a complete team system covering research and development, production and manufacturing, installation and commissioning, as well as after-sales service. Our aim is to provide professional and efficient one-stop solutions for global customers, ensuring the smooth and stable operation of every project.
Global Services
Our equipment and production lines can be distributed all over the world.
Contact Us
WhatsApp: +86 15938908231
Email: enquiry@richimanufacture.com
Technical Advantages
We have a professional R&D and engineering team with over 30 years of industry experience. We continuously optimize the structure and processes of our core equipment and remain at the forefront of the industry, providing efficient, stable, and intelligent feed processing solutions to global customers.
Price Advantage
We have a manufacturing plant covering an area of over 60,000 square meters. Relying on a mature manufacturing system, large-scale production capacity, and a well-established supply chain, we can ensure the quality of the equipment while offering customers more competitive prices and higher value-for-money production line solutions.
Quality Advantage
We strictly follow standardized production and quality control procedures. We have extremely strict quality control over the equipment. Core components are made using the best material solutions and the most advanced processing techniques to ensure the operational quality and safety of the equipment.
Service Advantages
We have established a comprehensive global service system, covering pre-sale solution design, equipment installation and commissioning, operation training, and after-sales technical support. For component replacement, we also have timely solutions available globally, ensuring that you receive a full-process, one-stop service guarantee.
PRODUCTION LINE RELATED EQUIPMENT
We not only sell bale breaker machines, but also provide other core and auxiliary equipment for production lines, such as pellet mills, crushers, coolers, sieves, and packaging scales.
If you are interested in using our equipment to solve various problems for you, please feel free to contact us. We will provide you with a satisfactory solution.
Packing Scale
Packs the finished feed according to certain specifications
Pellet Machine
We possess pelleting equipment including feed pellet mills, biomass pellet mills, organic fertilizer pellet mills, and aquatic feed extruders
Silo
Stores raw materials and finished feed
Crusher
Can crush all raw materials
Mixer
Mix all raw materials evenly according to the required formula
Cooler
Reduces the temperature of the finished feed
Vibrating Screen
Sifts raw materials and finished feed
FREQUENTLY ASKED QUESTION
Having read this, do you still have any questions you would like to know? We have prepared some common questions for you to answer. You can also contact us directly, and we will arrange a professional technical consultant to provide you with one-on-one free answers.
What types of materials can a bale breaker machine handle?
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The RICHI bale breaker machine is mainly used to process high-density compressed fibrous and loose materials, such as sawdust bales, shavings bales, straw bales, rice straw bales, hay bales, waste paper bales, bagasse, and mushroom residue. It can quickly break up bales, disperse them, and convey them evenly. The bale breaker machine can be widely used in biomass fuel, feed processing, animal bedding production, organic fertilizer, agricultural and forestry waste treatment, and resource recycling. For special materials, RICHI can provide customized design solutions to ensure stable and efficient equipment operation.
What is the difference between a bale breaker machine and a shredder?
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Although both are material pretreatment devices, their functions and main uses differ. A bale breaker machine primarily unpacks, loosens, and evenly feeds compressed materials without significantly shredding them. A shredder, on the other hand, shears, tears, and crushes materials, processing them into smaller sizes. If the production line aims to loosen bales or packaged materials for further fine crushing and other processes, a baler is the preferred choice.
Can a baler handle wet materials?
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Yes, but a comprehensive assessment based on the material’s moisture content and actual characteristics is necessary. For bale materials like hay and straw with moderate moisture content, the baler will operate normally. However, if the material has excessive moisture content, clumping or sticking may affect baling efficiency and continuous feeding. It is recommended to communicate with our team in advance. We will design a suitable process and optimal equipment configuration based on your raw material characteristics, moisture content, and production needs.
How to choose the right baler model?
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When selecting a baler, you should comprehensively consider the type of raw material, material compression density, target production capacity, and subsequent production processes. We offer customized services, providing professional equipment selection and complete line configuration solutions based on your raw material characteristics, production capacity requirements, and plant layout to help you achieve higher production efficiency and return on investment.
What equipment is needed to power a baler?
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Bale breaker machines are typically used as pre-processing equipment at the front end of a production line. In actual production line construction, they can be integrated with various equipment depending on different processes and applications, such as chain conveyors, belt conveyors, crushers, dryers, mixers, drum screens, pellet mills, coolers, and baling scales. In production lines producing biomass pellets, feed, animal bedding, and organic fertilizer, balers can seamlessly connect with each process to achieve continuous feeding, improving the overall automation level and production efficiency.
Can RICHI provide a complete baling breaker production line?
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Yes. We have complete production line construction solutions, from project consultation, process design, equipment manufacturing to installation, commissioning, and technical training. We can provide one-stop service. Whether it’s a biomass pellet production line, feed production line, animal bedding production line, or organic fertilizer production line, we can customize the production line design according to the raw material characteristics, capacity requirements, and factory conditions, and provide complete equipment configurations to help you achieve stable, efficient, and intelligent production.
