ANIMAL MANURE PELLET MACHINE
An animal manure pellet machine is a machine specifically designed for processing animal manure. It is suitable for processing various types of animal manure and turning it into organic fertiliser pellets.
Through processes such as drying, extrusion, and granulation, it compresses moist or dry manure into uniformly sized cylindrical pellets, reducing odor emissions and facilitating storage, transportation, and application.
Furthermore, the high temperature and pressure during the granulation process kills most pathogens and insect eggs, improving the hygiene and safety of the fertilizer. The finished pellet fertilizer has stable nutrient content and good slow-release effect, and is widely used in agriculture, horticulture, and soil improvement. It is an important piece of equipment for turning waste into treasure and developing circular agriculture.
WORKING PRINCIPLE
Working Principle of Animal Manure Pellet Machine
The moisture content of the fermented raw materials is adjusted to the optimal range of 13%-18%. The material is then fed into the granulation chamber of a pellet mill. A strong extrusion force is generated between the high-speed rotating pressure rollers and the ring die, forcing the material through the die holes to form the pellet. A cutter evenly cuts the material, which then proceeds to subsequent stages. The entire process requires no binder, making it simple and efficient.
- Animal manure pelleting steps: composting fermentation, drying, pelleting, cooling, screening, packaging
- Single machine capacity: 1-26 tons/hour
- Pellet diameter: 4-12 mm
- Applicable scenarios: fertilizer plants, farms, etc.
- Type: Ring die
- Related production lines: Customizable
- Popular product: FZLH420 animal manure pellet machine
TRIAL VIDEO
After gaining a basic understanding of the working principle of the animal manure pellet machine, please watch our on-site test video of organic fertilizer pelleting. The video provides a clear view of the machine’s overall structure, pelleting effect, and pellet condition.
If you are interested in improving production efficiency and reducing costs with our equipment, please click “View Details” to contact us.
TYPES OF ANIMAL MANURE THAT CAN BE USED FOR PELLETING
RICHI manufacture has over 30 years of experience in the pelleting equipment industry. Our equipment is widely adaptable to pelleting various animal manure and can be customized to make pelleting more efficient.
Cow Dung
Pig Manure
Horse Manure
Sheep Dung
Chicken Manure
Rabbit Manure
Duck Manure
Fish Waste
SPECIFICATIONS OF ANIMAL MANURE PELLETIZER
Since its establishment in 1995, RICHI Machinery has accumulated 30 years of technological expertise and experience. Our equipment is used in over 140 countries and regions worldwide, and we have successfully completed more than 2,000 projects, earning widespread trust and praise from our customers.
In animal manure pelleting, we have designed seven different specifications of animal manure pelletizers to meet the needs of various production scales, reduce unnecessary production waste, maximize production efficiency, and minimize energy consumption.
| Model | FZLH250 | FZLH320 | FZLH350 | FZLH420 | FZLH520 | FZLH678 | FZLH768 |
| Main Motor Power(kw) | 22 | 22 | 37 | 90 | 132 | 200 | 250 |
| Feeder Power(kw) | 0.75 | 0.75 | 0.75 | 1.5 | 1.5 | 1.5 | 1.5 |
| Arch-Breaking Feeder Power(kw) | 2.2 | 2.2 | 2.2 | 3 | 3 | 3 | 3 |
| Ring Die Inner Diameter(mm) | 250 | 320 | 350 | 420 | 520 | 673 | 762 |
| Finished Particle Diameter(mm) | 4-12 | 4-12 | 4-12 | 4-12 | 4-12 | 4-12 | 4-12 |
| Capacity(T/H) | 1.0-1.5 | 2-3 | 3-5 | 6-8 | 9-12 | 18-22 | 22-26 |
FZLH250
Small entry-level models, with a capacity of 1-1.5 t/h, suitable for small-scale farms or start-up organic fertilizer enterprises.
FZLH320
Capacity 2-3 t/h, compact structure, easy operation, suitable for the daily manure processing needs of small to medium-sized farms.
FZLH350
Capacity 3-5 t/h, stable performance, low energy consumption, a common supporting model for small to medium-sized organic fertilizer production lines.
FZLH420
Capacity 6-8 t/h, uniform granulation, high production efficiency, suitable for organic fertilizer processing enterprises of a certain scale.
FZLH520
Capacity 9-12 t/h, adopts a high-strength pressure roller design, adaptable to various manure raw materials, meeting the needs of larger-scale production.
FZLH678
Capacity 18-22 t/h, industrial-grade high-efficiency model, suitable for large organic fertilizer plants or regional centralized manure treatment centers.
FZLH768
Capacity 22-26t/h, top-of-the-line model, suitable for ultra-large-scale industrial organic fertilizer production lines, high output and stable operation.
ANIMAL MANURE PELLET MACHINE PARTS DISPLAY
Below is a brief introduction to some components to help you familiarize yourself with the animal manure pellet machine.
Our manure pellet machine features a compact and aesthetically pleasing design, high efficiency, and stability. The entire transmission system uses high-quality imported bearings and oil seals to ensure efficient, stable, and low-noise transmission.
Siemens Motor
Imported motor, providing stable high-intensity power for extended periods.
Stainless Steel feeding system
Key components such as the feeding auger are made of stainless steel, preventing contamination from corrosion.
Ring Die and Roller
Made of 42CrMo material, offering enhanced wear resistance and reduced replacement costs.
Ring Die Replacement Assist
The ring die is heavy; an auxiliary replacement device allows for easy replacement.
Dual Cutter
Dual cutters provide more precise control over the length of the finished pellets, resulting in higher quality animal manure pellets.
Safety Pin
In case of main motor overload, the safety pin will break instantly, protecting the equipment.
ANIMAL MANURE PELLET MACHINE PROJECT DEMONSTRATION
Over the past 30 years, we have established more than 2,000 projects in more than 140 countries and regions around the world, which fully demonstrates the trust and support of our clients. Below are some of our project case studies from different regions around the world, covering various production scales and different scenarios, to provide you with real reference and help you make the best investment decisions.
USA
Texas, 1-1.5 t/h Project
Family-run broiler farms using chicken manure as raw material, producing granulated fertilizer for their own use or selling to surrounding farms.
Brazil
Mato Grosso, 2-3 t/h Project
large-scale pig farm, fermenting and pelletizing pig manure before returning it to the fields, using it in conjunction with local soybean cultivation, with excellent results.
Netherlands
Gelderland, 3-5 t/h Project
A relatively large-scale dairy farm, mixing cow manure with straw for granulation, selling the finished product to the local horticultural market.
Australia
Queensland, 6-8 t/h Project
A professional organic fertilizer company, processing chicken and sheep manure mixtures, supplying products to sugarcane and cotton plantations.
India
Punjab, 9-12 t/h Project
Agricultural cooperatives centrally process surrounding manure, distributing granulated fertilizer to small farmers to help reduce chemical fertilizer use.
Germany
Bavaria, 22-26 t/h Project
A large agricultural group, mixing and granulating various manures, exporting products to France, Poland, and other EU countries.
INTRODUCTION TO ANIMAL MANURE PELLETIZING PRODUCTION LINE
A complete animal manure pelleting production line comprises multiple stages, including raw material collection and pretreatment, fermentation and composting, moisture content adjustment, extrusion pelleting, drying and cooling, and finished product packaging. We can customize production line solutions based on your actual production scale and raw material type to ensure efficient operation and maximum resource utilization.
1
Raw Material Pretreatment:
Raw material pretreatment is crucial. Manure with high moisture content requires dehydration and solid-liquid separation. Manure with many impurities needs to be removed. It’s essential to avoid metal, stones, and other impurities in the manure to ensure equipment safety.
2
Composting and Fermentation:
After dehydration and impurity removal, the manure needs to undergo 15-20 days of fermentation and maturation. Microorganisms decompose organic matter, kill pathogens, insect eggs, and weed seeds, and eliminate odors. Mature animal manure has stable organic matter and balanced nutrients, making it a high-quality raw material for producing fertilizer granules.
3
Crushing and Drying Stage:
Some manure materials require crushing to achieve the optimal granulation size. Manure with insufficient moisture content also needs a drying step; otherwise, overly wet raw materials will be difficult to form.
4
Mixing Stage:
Depending on the organic fertilizer formula, the treated animal manure needs to be precisely mixed with other auxiliary materials such as straw powder, peat moss, and trace elements in a set ratio, and then fed into a mixer for thorough mixing.
5
Extrusion Granulation:
The treated material is conveyed into a ring die granulator. High-speed rotating rollers and the ring die generate strong extrusion force, forcing the material through the die holes to form uniform cylindrical granules. The granules are then cut by a cutter.
6
Cooling and Screening:
The freshly made granules are very hot and need to be cooled and shaped. After cooling, they are screened by a vibrating screen to remove debris and powder, retaining only qualified fertilizer granules. The screened debris can be returned to the granulation process for reprocessing.
7
Finished Product Packaging:
Qualified granules are packaged according to specified specifications using a finished product packaging scale.
PRODUCTION LINE RELATED EQUIPMENT DISPLAY
As China’s largest “full-line” equipment manufacturer, RICHI Manufacture independently produces all the equipment needed for each stage of the production line, providing a complete set of equipment covering the entire production process from raw materials to finished pellets.
ADVANTAGES OF CHOOSING RICHI
Since its establishment in 1995, RICHI Manufacture has continuously reached new heights in the pelleting equipment manufacturing industry. We always adhere to technology-driven development, constantly break through our own limitations, and continuously invest in product research and development and production line construction. We always take customer needs as our guide and provide more accurate and reliable solutions.
Technical Advantages
Our experienced and highly capable technical team continuously optimizes equipment performance, exploring lower energy consumption, higher efficiency, and lower cost technologies to design more rational and efficient factory solutions for our clients.
Quality Advantages
The company has extremely strict quality control over its factory equipment, employs cutting-edge technology and highly wear-resistant materials in the production process, and is equipped with additional safety protection devices to ensure the equipment’s durability.
Price Advantages
With a manufacturing plant exceeding 60,000 square meters, our long-term technological innovation and large-scale production have enabled us to effectively control factory construction costs, helping our clients achieve the best returns on their investments.
Service Advantages
We offer comprehensive pre-sales and after-sales services, covering initial technical team communication and design, factory construction, customs clearance, installation and commissioning, providing you with a one-stop, worry-free experience.
OTHER GRANULATION PROJECTS SHOWCASE
RICHI Manufacture specializes in the research and development and manufacturing of various pelleting machines and equipment, and provides customized designs for various pelleting production lines.
pig manure pellet mill
